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EMJ Series Cold Chamber Die Casting Machine

Benchmarks similar Japanese die-casting machine models.

Casmart 1.0 modular operating system, adding parameter calculation functions, curve functions, quality management and production management functions.

Can output the production log for customers to query the production status and quality status. High traceability.

Widely used in automobile industry, motorcycle industry, high-end home appliance industry, communication industry, etc.

EM
  • more.pngTechnical data

    Description

    Unit

    200T

    Injection

    Injection force dynamic

    kN

    118

    Injection force intensified

    kN

    275

    Plunger dry stroke

    mm

    381

    Max plunger speed

    m/s

    8

    Production data

    Plunger diameter

    mm

    40/50/60

    Max casting volume

    c

    319-717

    Max casting weight, filling rate 60%(AL)

    kg

    0.8-1.8

    Max metal pressure

    bar

    2188-970

    Max projected area

    c

    91-206

    Max projected area at 400bar

    c

    500

    Plunger penetration

    mm

    135

    Diameter of injection sleeve flange

    mm

    101.6/110

    Height of injection sleeve flange

    mm

    10

    Clamping

    Clamping force

    kN

    2000

    Die open stroke

    mm

    400

    Die Height (Min-Max)

    mm

    200/600

    Distance between tie Bars

    mm

    500*500

    Smallest permissible die dimensions

    mm

    350*350

    Ejector force

    kN

    118

    Ejector stroke

    mm

    100

    Further Data

    Cooling pipe diameter (IN&OUT)

    PT

    3/4"

    Die cooler pipe diameter (IN&OUT)

    PT

    1"

    Number of die cooler valves

    Pc

    10 in / 10 out

    Driving motor power

    kW

    15

    Driving Motor Power(Servo)

    kW

    22

    System pressure

    bar

    150

    Hydraulic fluid filling quantity

    L

    600

    Machine Reference Weight

    Ton

    8

  • more.pngTechnical data

    200T-430T

    Description

    Functions

    Clamping System

    Machined T-slots on platens (fixed/movable)

    Basic

    Toggle Auto lubrication (fixed amount with alarm)

    Basic

    Hydraulic-gears die height adjustment

    Basic

    Moving foot adjustment system

    Basic

    Die position monitoring device

    Basic

    Chrome-plated tie-bars and guide bars

    Basic

    Tie bar, Guide rod with hard chromium plating

    Basic

    Low pressure die-close function

    Basic

    High speed die-close function

    Basic

    Injection System

    Standard Shot sleeve

    Basic

    Ultra-rigid injection mechanism

    Basic

    Intensification start-up type (pressure or position)

    Basic

    Piston type accumulator(fast injection and intensification)

    Basic

    Safety Guard

    Operator side manual type door

    Basic

    Helper side manual type door

    Basic

    Locking unit separated cover

    Basic

    Double interface for emergency OFF device

    Basic

    Both-hands die close buttons

    Basic

    2 Emergency stop buttons

    Basic

    Safety doors-closed confirmation operation

    Basic

    Core & Ejector

    2 Set cores

    Basic

    Ejector stroke adjustable(LS)

    Basic

    Ejector in/out time-delay adjustment

    Basic

    Control System

    Star-delta motor start-up

    Basic

    Die-casting parameters storage (45 sets)

    Basic

    LS/solenoid valve operation monitoring function

    Basic

    Alarm display function

    Basic

    Lighting device inside control cabinet

    Basic

    Electric cabinet Color LCD Touch screen

    Basic

    Language switching(Chinese/English)

    Basic

    PLC (Siemens) S7-200 7 inch

    Basic

     

    Hydraulic &Cooling

    Mineral hydraulic oil system

    Basic

    Self-sealing oil suction filter

    Basic

    Suction filter (block alarm/visual inspection)

    Basic

    Nitrogen Filling tool

    Basic

    Integrated Periphery

    Ladle

    Basic

    Sprayer

    Basic

    Extractor

    Basic

    550T-650T

    Description

    Standard

    Clamping System

    Machined T-slots on platens(fixed/movable)

    Basic

    Toggle Auto lubrication (fixed amount with alarm)

    Basic

    Hydraulic-gears die height adjustment

    Basic

    Moving foot adjustment system

    Basic

    Die position monitoring device

    Basic

    Chrome-plated tie-bars and guide bars

    Basic

    Tie bar, Guide rod with hard chromium plating

    Basic

    Low pressure clamping protection, safety door closed before clamping

    Basic

    High speed die-close device

    Basic

    Automatic die-close device

    Basic

    Metal Ladling start LS( for ladle)

    Basic

    Take-out start LS(for extractor)

    Basic

    Injection System

    Standard Shot sleeve

    Basic

    Intensification start-up type (pressure or position)

    Basic

    Intensification Electronic-adjust valve

    Basic

    Piston type accumulator(fast injection and intensification)

    Basic

    Plunger Lubrication device

    Optional

    Safety Protection

    Operator side manual type door

    Basic

    Operator side electrical type door

    Optional

    Helper side manual type door

    Basic

    Helper side electrical type door

    Optional

    Locking unit separated cover

    Basic

    2 Emergency stop buttons

    Basic

    Both-hands die close buttons

    Basic

    Safety doors-closed confirmation operation

    Basic

    Core & Ejector

    3 Set cores

    Basic

    Core-controlling mode(time/position)

    Basic

    Core in/out time-delay adjustment

    Basic

    Ejector stroke adjustable(LS)

    Basic

    Ejector in/out time-delay adjustment

    Basic

    Control System

    Star-delta motor start-up

    Basic

    Die-casting parameters storage (45 sets)

    Basic

    LS/solenoid valve operation monitoring function

    Basic

    Alarm display function

    Basic

    Lighting device inside control cabinet

    Basic

    Socket inside control cabinet(220V)

    Basic

    Production counting function

    Basic

    Monitoring/remote monitoring function

    Basic

    Electric cabinet Color LCD Touch screen

    Basic

    Operation box Color LCD Touch screen

    Basic

    Language switching(Chinese/English)

    Basic

    PLC (Siemens)

    Basic

    Hydraulic &Cooling

    Mineral hydraulic oil system

    Basic

    Self-sealing oil suction filter

    Basic

    Nitrogen Filling tool

    Basic

    Integrated Periphery

    Ladle interface

    Basic

    Sprayer interface

    Basic

    Extractor interface

    Basic

    800T-900T

    Description

    Standard

    Clamping System

    Machined T-slots on platens(fixed/movable)

    Basic

    Toggle Auto lubrication (fixed amount with alarm)

    Basic

    Hydraulic-gears die height adjustment

    Basic

    Moving foot adjustment system

    Basic

    Die position monitoring device

    Basic

    Chrome-plated tie-bars and guide bars

    Basic

    Tie bar, Guide rod with hard chromium plating

    Basic

    Low pressure clamping protection, safety door closed before clamping

    Basic

    High speed die-close device

    Basic

    Automatic die-close device

    Basic

    Metal Ladling start LS( for ladle)

    Basic

    Take-out start LS(for extractor)

    Basic

    Injection System

    Standard Shot sleeve

    Basic

    Intensification start-up type (pressure or position)

    Basic

    Intensification Electronic-adjust valve

    Basic

    Piston type accumulator(fast injection and intensification)

    Basic

    Plunger Lubrication device

    Optional

    Safety Protection

    Operator side manual type door

    Basic

    Operator side electrical type door

    Optional

    Helper side manual type door

    Basic

    Helper side electrical type door

    Optional

    Locking unit separated cover

    Basic

    2 Emergency stop buttons

    Basic

    Both-hands die close buttons

    Basic

    Safety doors-closed confirmation operation

    Basic

    Core & Ejector

    4 Set cores

    Basic

    Core-controlling mode(time/position)

    Basic

    Core in/out time-delay adjustment

    Basic

    Ejector stroke adjustable(LS)

    Basic

    Ejector in/out time-delay adjustment

    Basic

    Control System

    Star-delta motor start-up

    Basic

    Die-casting parameters storage (45 sets)

    Basic

    LS/solenoid valve operation monitoring function

    Basic

    Alarm display function

    Basic

    Lighting device inside control cabinet

    Basic

    Socket inside control cabinet(220V)

    Basic

    Production counting function

    Basic

    Monitoring/remote monitoring function

    Basic

    Electric cabinet Color LCD Touch screen

    Basic

    Operation box Color LCD Touch screen

    Basic

    Language switching(Chinese/English)

    Basic

    PLC (Siemens)

    Basic

    Hydraulic &Cooling

    Mineral hydraulic oil system

    Basic

    Self-sealing oil suction filter

    Basic

    Nitrogen Filling tool

    Basic

    Integrated Periphery

    Ladle interface

    Basic

    Sprayer interface

    Basic

    Extractor interface

    Basic